When it comes to elevating your product packaging, custom printed Mylar bags are often the go-to choice for their durability and sleek appearance. But what if you want to customize these bags with your own designs? The big question is: can you use a regular printer to print on Mylar bags? Spoiler alert: No, you can’t. But don’t worry, there are plenty of alternatives to achieve that high-quality, professional look. Let’s dive into why regular printers fall short and explore the fantastic world of printing on Mylar bags.
Mylar Bags 101
What Exactly Are Mylar Bags?
Mylar bags are made from BoPET (biaxially-oriented polyethylene terephthalate)—a super-strong polyester film. This material is renowned for its durability, and excellent barrier properties against moisture, oxygen, and light. These characteristics make Mylar bags ideal for preserving food, pharmaceuticals, electronics, and more.
Why Print on Mylar Bags?
Custom printing on Mylar bags can transform plain packaging into a branding powerhouse. Whether you’re in the food industry, cosmetics, or pharmaceuticals, custom printed Mylar bags help your product stand out on the shelf, communicate important information, and attract customers.
Why Regular Printers Just Don’t Cut It
1. Material Compatibility
Mylar is a smooth, non-porous material. Regular printers, like inkjet and laser printers, are designed for porous materials such as paper. When used on Mylar, the ink doesn’t stick properly, leading to smudged, blurred, or easily wiped-off prints.
2. Heat Sensitivity
Mylar doesn’t play well with heat. Laser printers use high temperatures to fuse toner to paper, which can warp, melt, or damage Mylar bags. On the flip side, inkjet printers might not generate enough heat to dry the ink quickly, resulting in smudging.
3. Ink Adherence
Regular printer ink isn’t formulated to bond with Mylar’s slick surface. Without proper adhesion, the print quality is poor, and the designs can easily wear off or get damaged.
4. Print Durability
Even if you manage to get a print on Mylar using a regular printer, it won’t be durable. The prints are prone to scratching, smudging, and fading, compromising the packaging’s integrity and professional appearance.
The Right Way to Print on Mylar Bags
Fortunately, there are specialized printing methods designed for Mylar bags, ensuring vibrant, durable prints. Here’s a look at the best alternatives:
1. Flexographic Printing
What Is It?
Flexographic printing uses flexible relief plates and fast-drying inks to transfer images onto Mylar. It’s a favorite for its speed and efficiency.
Benefits
- High Speed: Perfect for large production runs.
- Versatility: Works well with various substrates, including Mylar.
- Cost-Effective: Economical for bulk printing.
- Quality: Delivers sharp, clear images and vibrant colors.
2. Rotogravure Printing
What Is It?
Rotogravure printing involves engraving images onto a cylinder, which then transfers ink to the Mylar surface. This method is known for producing high-quality, detailed prints.
Benefits
- High-Quality: Excellent for intricate details and fine lines.
- Durability: Produces prints that are resistant to scratching and smudging.
- Efficiency: Ideal for large-scale production with consistent quality.
3. Digital Printing
What Is It?
Digital printing uses digital files to print directly onto Mylar bags. It’s perfect for short runs and offers great flexibility in design.
Benefits
- Customization: Great for short runs and personalized designs.
- Quick Turnaround: Faster setup and production times.
- High-Quality: Produces detailed, vibrant prints with excellent color accuracy.
4. Screen Printing
What Is It?
Screen printing involves using a mesh screen to transfer ink onto Mylar bags. This method is versatile and can handle various ink types and substrates.
Benefits
- Versatility: Can print on different surfaces, including Mylar.
- Durability: Produces prints that withstand handling and storage.
- Cost-Effective: Suitable for medium to large production runs.
Tips for Successful Mylar Bag Printing
Work with a Professional Printer
Printing on Mylar is a specialized task. Work with a professional printing service that has the right equipment and expertise to ensure high-quality results.
Choose the Right Custom Mylar Bag Printing Method
Select the method that best fits your needs. Consider factors like production volume, budget, design complexity, and durability requirements.
Test and Validate
Always request samples before committing to a large production run. This allows you to test print quality and durability, making adjustments as needed.
Design Smart
When designing for Mylar bags, keep these tips in mind:
- Color Selection: Use colors that pop against the reflective Mylar surface.
- Text and Graphics: Ensure text is legible and graphics are clear and crisp.
- Brand Consistency: Maintain consistent brand colors, fonts, and overall aesthetics.
While regular printers can’t handle the job of printing on Mylar bags due to material incompatibility, heat sensitivity, ink adherence, and print durability issues, there are specialized methods that can. Flexographic, rotogravure, digital, and screen printing offer vibrant, durable results, ensuring your Mylar bags look professional and stand out.
For top-notch custom printed Mylar bags, partner with a trusted supplier like Brandmydispo. Their expertise and quality products will help you achieve the perfect packaging for your needs.
Visit www.brandmydispo.com to explore their range of customizable Mylar bags and elevate your packaging game today.